Mercury arc
A rectifier used in high voltage direct current power transmission systems and industrial processing between about 1909 to 1975 is a mercury arc rectifier or mercury arc valve. The device is enclosed in a bulbous glass vessel or large metal tub. One electrode, the cathode, is submerged in a pool of liquid mercury at the bottom of the vessel and one or more high purity graphite electrodes, called anodes, are suspended above the pool. There may be several auxiliary electrodes to aid in starting and maintaining the arc. When an electric arc is established between the cathode pool and suspended anodes, a stream of electrons flows from the cathode to the anodes through the ionized mercury, but not the other way. [In principle, this is a higher-power counterpart to flame rectification, which uses the same one-way current transmission properties of the plasma naturally present in a flame].
These devices can be used at power levels of hundreds of kilowatts, and may be built to handle one to six phases of AC current. Mercury arc rectifiers have been replaced by silicon semiconductor rectifiers and high power thyristor circuits, from the mid 1970s onward. The most powerful mercury arc rectifiers ever built were installed in the Manitoba Hydro Nelson River Bipole HVDC project, with a combined rating of more than one million kilowatts and 450,000 voltsArgon gas electron tube
The General Electric Tungar rectifier was an argon gas-filled electron tube device with a tungsten filament cathode and a carbon button anode. It was useful for battery chargers and similar applications from the 1920s until low-cost solid-state rectifiers (the metal rectifiers at first) supplanted it. These were made up to a few hundred volts and a few amperes rating, and in some sizes strongly resembled an incandescent lamp with an additional electrode.
The 0Z4 was a gas-filled rectifier tube commonly used in vacuum tube car radios in the 1940s and 1950s. It was a conventional full wave rectifier tube with two anodes and one cathode, but was unique in that it had no filament (thus the "0" in its type number). The electrodes were shaped such that the reverse breakdown voltage was much higher than the forward breakdown voltage. Once the breakdown voltage was exceeded, the 0Z4 switched to a low-resistance state with a forward voltage drop of about 24 volts.
Vacuum tube (valve)
Since the discovery of the Edison effect or thermionic emission, various vacuum tube devices have been developed to rectify alternating currents. Low-power devices are used as signal detectors, first used in radio by Fleming in 1904. Many vacuum-tube devices also used vacuum rectifiers in their power supplies, for example the All American Five radio receiver. Vacuum rectifiers were made for very high voltages, such as the high voltage power supply for the cathode ray tube of television receivers, and the kenotron used for power supply in X ray equipment. However, vacuum rectifiers generally had low current capacity owing to the maximum current density that could be obtained by electrodes heated to temperatures compatible with long life. Another limitation of the vacuum tube rectifier was that the heater power supply often required special arrangements to insulate it from the high voltages of the rectifier circuit.
Solid state
Crystal detector
The cat's-whisker detector, using a crystal such as galena, was the earliest type of solid state diode.Selenium and copper oxide rectifiers
Once common until replaced by more compact and less costly silicon solid-state rectifiers, these units used stacks of metal plates and took advantage of the semiconductor properties of selenium or copper oxide.While selenium rectifiers were lighter in weight and used less power than comparable vacuum tube rectifiers, they had the disadvantage of finite life expectancy, increasing resistance with age, and were only suitable to use at low frequencies. Both selenium and copper oxide rectifiers have somewhat better tolerance of momentary voltage transients than silicon rectifiers.
Typically these rectifiers were made up of stacks of metal plates or washers, held together by a central bolt, with the number of stacks determined by voltage; each cell was rated for about 20 volts. An automotive battery charger rectifier might have only one cell: the high-voltage power supply for a vacuum tube might have dozens of stacked plates. Current density in an air-cooled selenium stack was about 600 mA per square inch of active area (about 90 mA per square centimeter).
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